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NCC has commenced operations at 11 units in different locations at Maharashtra and Andhra Pradesh. All these ginning units are equipped with the state of art ginning machinery with perfect on line controls till the final baling process. The total process has been automated to avoid any contamination due to human intervention.
Every Ginning unit has modern latest Ginning machinery with online controls upto baling and with minimal human intervention. From the cottonseed stock yard the cotton is transported automatically to the Gins and and the Ginned cotton is transported to the automated bale press and the bales are fully cloth covered and sealed with plastic strips. Contamination free cottons are produced in NCC plants and automated online controls in the process ensures uniform quality bales are produced.
NCC employs experienced seedcotton selectors in order to procure top quality cotton kapas[seedcotton] from the farmers and the procurement is done on the basis of strict quality specifications which would meet stringent standards in the bales produced in the plants. NCC also guides the farmers with the assistance of the franchisee on producing quality seedcottons.
Ginning Facility
NCC has installed GIN heads in various parts of Maharastra and Andhra Pradesh. Locations were chosen based on superior quality cotton growing areas like BULDANA ,YAVATMAL,AURANGABAD districts
All the ginning machines erected are double roller jumbo ginning machines which have in built pre-cleaners to remove heavy Impurities, Dried Leaves, Stems of plants etc. This ensures relatively clean seed cotton being fed at the ginning heads thus contributing for the higher ginning efficiency. The feeding is through pneumatic conveyer pipes and reserve box, which ensures continuous and controlled feeding to all the ginning heads as preset. The ginning process is carried out in a controlled atmosphere using a humidification system and the required moisture of 7.5 - 8.0% is maintained during the ginning operation which prevents fibre breakages and facilitates easy removal of fibre from the seeds.
After concluding the above operation super cleaners are used to clean the lint to the best possible extent to eliminate, trash in the final pressed bales. The biggest advantage of this total cleaning process is to ensure that the spinners use the minimum beating points.
All the ginning units are fully automatic and ginned lint directly goes to the press where bales of standard size weighing 170 Kgs are prepared.
Bales are covered completely by cotton cloth of standard specifications at all locations. Bales are bound by special Nylon strips. All the bale samples are extensively tested in HVI instrument which assures quality support to customers.
Bales are marked with BRAND NAME, GRADE, PRESS MARK, P.R. NUMBER and CROPYEAR.
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